Build Your Ideal Surface Prep Setup
Explore our full machinery range or jump directly to spare parts support.
Review specifications, applications, and enquiry support for this machine.
Industrial Applications
Recent Installations
Kuwait City, Kuwait
Chennai, India
Pune, India
Ahmedabad, India
Vadodara, India
Dubai, UAE
We provide acoustic enclosures (Thermal Spray booth for Capacitor, HVOF, HVAF, Plasma Spray, that facilitate contain dirt and noise generated by your thermal spray operations. they will be utterly custom-built to accommodate your specific want.
| Material | Mild steel |
| Booth Type | Enclosed or semi-enclosed |
| Dimensions | Customizable |
| Filtration | Multi-stage filtration (primary, secondary, HEPA) |
| Ventilation System | Exhaust with adjustable airflow |
| Country | India |
| Brand | India |
| Material | Heavy-duty steel or aluminum |
| Panel Thickness | 2-4 mm |
| Design | Fully enclosed |
| Noise Reduction | 20-30 dB |
| Temperature Resistance | Up to 600°C |
| Sizes | Customizable |
The enclosure or booth structure of a thermal spray booth is a fully enclosed, heat-resistant chamber designed to contain overspray, dust, and high-temperature particles during the coating process.
| Type | Flame, Arc, Plasma Spray or HVOF |
| Material | Metals, alloys, ceramics, carbides |
| Temperature | Up to 10,000°C |
| Spray Rate | 1-15 kg/hr |
| Velocity | 50-1000 m/s |
| Cooling System | Air or water-cooled |
A thermal spray gun is equipment in a thermal spray system, designed to melt & propel coating material onto a surface for protection or restoration. Using combustion, electric arc, or plasma energy, it delivers high-velocity particles that bond to substrates, forming durable, wear-resistant coatings.
| Filter Type | Multi-stage (Pre-filter, HEPA, Activated Carbon) |
| Efficiency | Up to 99.97% |
| Airflow Capacity | 1000-5000 CFM |
| Cleaning System | Automatic pulse-jet or manual |
The filtration system in a thermal spray booth is designed to efficiently capture airborne particles, dust, and fumes generated during coating processes. It ensures a clean working environment, prevents contamination, and maintains safe air quality.
| Light Type | LED / Fluorescent |
| Illumination Level | 500-1000 Lux |
| Mounting | Ceiling or wall-mounted with adjustable angles |
| Color | Daylight white |
The lighting system in a thermal spray booth ensures bright, shadow-free illumination for precise coating applications. Designed to withstand high temperatures, dust, and overspray, it provides clear visibility, improving operator safety and coating quality.
| Material | Galvanized steel |
| Sound Reduction | 25-40 dB |
| Panel Thickness | 50-100 mm |
Noise suppression panels in a thermal spray booth are designed to minimize sound levels generated during coating operations. Constructed with acoustic insulation materials, these panels absorb and dampen noise from thermal spray guns, compressors, and exhaust systems. They enhance operator comfort, ensure compliance with workplace noise regulations, and create a safer working environment without compromising airflow or visibility.
| Type | 4 to 6-axis robotic arm |
| Load Capacity | 10-50 kg |
| Reach | 1.5-3 meters |
| Speed | Up to 2 m/s |
| Repeatability | ±0.05 mm |
The manipulator or robotic arm in a thermal spray booth automates coating processes by precisely controlling the movement of the thermal spray gun. Designed for consistent spray patterns and coverage, it enhances productivity, accuracy, and repeatability while reducing operator fatigue.
We provide a thermal spray booth ( acoustic chamber for Capacitor, HVOF, HVAF, Plasma Spray) that facilitates contain dirt and noise generated by your thermal spray operations. They will be utterly custom-built to accommodate your specific wants.
Each thermal spray booth's structure is meant to cut back the high noise levels of thermal spray to a suitable eighty-five dBA (or to match your company or country's standards. The thermal spray gun measure is assembled from panels and beams, creating their style extremely versatile. Thermal spray booth in India designed for superior noise absorption, the panels feature a high-quality acoustic fill and perforated steel inner surfaces. The standard style of the rooms permits the smallest assembly time and simple relocation.
Spray Blast provides the thermal Spray gun for capacitors in India. Capacitor arc spray system is high-speed industrial equipment that is designed to provide a fine and uniform coating over the surfaces of various types of metal substances by using thermal coating techniques. The capacitor arc spray system is highly efficient and fast in operation, with a coating speed of 21 kilometers per hour. It is capable of handling elements with a maximum width of 95 centimeters. This machining system has a power rating of 18 kilowatts, which requires a voltage of 440 volts.
The given Capacitor arc spray gun is installed with a highly efficient cyclone and dust collector with op quality pleated bags for the separation of any particle impurities from the spraying zone to maintain a clean environment. This machine system is also provided with an exhaust fan for the cleaning of bags in a few seconds, and the impurities removed are collected in the dust collection unit.
The thermal spray booth price in India is low compared to others. The thermal spray booth price depends on the type, size, and functionality of the thermal spray booth as per customer requirements. To do the thermal spray coating Process on small components for batch or mass level of coating, a wide variety of spray booths are designed to meet customers’ requirements. Those can be opened from the front or closed as per the job coating operation and process design. The ergonomically designed front portion is very effective for operators to perform coating operations and for the suction of oversprayed material and fumes.
Advantages of Arc spraying
The entire wired capacitor arc spray system type is made of the following 4 modules:
This spray system is suitable for end spraying film capacitors with metal coatings of zinc, tin, aluminum, copper, and their alloys. The system can use wire diameters of 1.6 mm and 2.5 mm, though other diameters can be taken upon specific request.
The unique features of the system enable users to decrease the voltage for melting the wires, control a narrow spray beam, and get the advantage of a start/stop cycle of fewer than 2 seconds. The reliability and suitability for demanding capacitor applications have been established at manufacturing plants around the world. It is a simple and low-cost operation, with infrequent destruction of spare parts and high reliability in continuous applications, which are the key design components of the range of Capacitor Arc Spray System.
We have given ourselves individually to serve the customers with our strength, fair price, and strong efficiency of the automatic metal spray gun. Every shot blasting machine is designed according to the industrial parameters of quality that further ensure the delivery of perfect performance in a cost-effective manner.
Metal Spraying is a highly critical process in the manufacturing processes of metalized film capacitors. Since the metal particles are produced by wire melted and high velocity to coat the end faces, it makes contact with the capacitor winding essentially by partial penetration of the pockets, in the end, faces made by staggering the films. Factors that affect the degree of penetration are mainly the velocity of the metal spray particles and their size. So the next important factors are influential capacitors quality: The temperature of metal spray particles, the size of metal spray particles, the velocity of metal spray scraps (particles), and the average of metal spray particles
Incorrectly chosen spray equipment can cause severe damage to the end faces of the windings and produce unacceptably high power factor capacitors. The AUTOMATIC METAL SPRAYING MACHINE is designed through our entire research and accumulated years of experience, as the equipment regarding the above, mainly the performance of metal spraying in metalized coating capacitors
We have developed a system for metalizing copper, which is effective in terms of cost as well as in the waste of zinc spray during metalizing. The metalizing booth or the thermal spray booth plays an important role in cost-cutting and production, depending upon the right face velocity & the velocity in ducts.
Zinc Spray Booth Coating provides less damage to the capacitor and gives more consistent results. The sprayed deposits may be either a combustion flame spray gun or an electric arc spray, but arc-sprayed coating guns are most generally used. Zinc wires are also used in capacitor technology and have shown greatly favorable results. Spraying on the capacitor ends with zinc wires causes less damage to the capacitors, gives a better surface for attaching, and provides more consistent results than a coating performed utilizing any other non-ferrous wire.
Aluminum spray coating provides less damage to the capacitor, gives a better surface for attaching, and gives more consistent results. The sprayed deposits may be either combustion flame spray guns or electric arc sprayed, but arc-sprayed coating guns are most generally used.
Spray Blast is a trusted manufacturer, supplier, and exporter of high-quality thermal spray booths for capacitors. We also offer a wide range of blasting and coating equipment, including sand blasting machine, automatic blasting machines, portable sand blasting machines, shot blasting machines, grit blasting machines, sand blasting cabinets, shot blasting rooms, sand blasting nozzles, thermal spray guns, metalizing guns, arc spray guns, flame spray guns, and abrasive media. All products are available in India at competitive prices, ensuring durability, efficiency, and excellent performance for industrial applications.
Share your application, production target, and material details. Our engineering team will recommend the right configuration with timeline and pricing.
A thermal spray booth is a controlled enclosure designed to perform thermal spray coating processes safely. It prevents overspray, captures fumes, and ensures proper ventilation during coating operations.
It provides a safe, clean, and contained environment for applying metal, ceramic, or polymer coatings, protecting operators and maintaining air quality in the workspace.
Yes, thermal spray booths can be customized in size, layout, filtration capacity, noise suppression, and automation based on production requirements.
Key factors include booth dimensions, thermal spray gun type, filtration capacity, noise suppression panels, robotic arms, and compliance with safety standards.
Consider factors like booth size, airflow rate, filtration system efficiency, type of coating material, automation requirements, and compliance with safety standards.
